Manufacturing Department
We'll meet your needs.
This is a current list of our equipment. Don't see something you think
you need for your job? Don't worry. If you need it, we'll get it!
Laser Cutting & Laser Punching.
Cutting Capacity of .500 (Mild Steel)
Punching Capacity of 33 Tons
Auto Indexing
Equipment:
- Cincinnati CL-7A Laser Center
2000 Watts of Precision Cutting Power. - Strippit Laser Punch
1800-Watt Laser Punch.
Stamping.
Stamping to 300 Tons on Materials of All Types (Thickness of .010 - .500)
Large 42'' x 84'' Bed Size
Both Short and Long Runs
Equipment:
- 1 - 300-Ton Presses SSDC
- 3 - 200-Ton Presses OBI
- 15 - 100-Ton Presses OBI
- 15 - 60-Ton Presses OBI
- 7 - Press Brakes
- 1 - Turret Presses
Tooling.
Complete In-house Design and Building Capabilities
Form and Draw Dies
Short-Run Dies
Progressive Dies
Machining/Weld Fixturing
Machining.
Production of Stamping Dies
Multi-Spindle Drill/Tap Machines
Bridge Port Mills for Prototype and Short-Run Machining
Equipment:
- 3 - CNC Wire EDM Machines
- 4 - CNC Machining Centers
- 4 - CNC Bridgeport Mills
- 5 - Surface Grinders
- 3 - Engine and Turret Lathes
Welding and Stud Welding.
MIG/TIG
Spot Welding
Gas Welding
Wire Welding
Equipment:
- 6 - Hobart Wire Feed Welders
- 1 - Linde Wire Feed Welder
- 2 - Powcon Wire Feed Welders
- 2 - Tig Welders
- 1 - Stick Welder
- 1 - Three-Phase Stud Welder
- 2 - CD Stud Welders
- 3 - Spot Welders
Forming.
Press Brake Tonnage up to 300 Tons 3' x 14' Bed size
Equipment:
- 175-Ton Cincinnati with Electronic Gauging Systems
- 15-ton Chicago with Electronic Gauging Systems
- 7 Brakes under 60 Tons
Shearing.
Shearing up to .250 (mild steel)
Equipment:
- 10' x 1/4'' Wysong Squaring Shear
- 50'' Niagara Gap Shear
- 10' x 1/4'' Accurshear
Metal Finishing/Grinding.
Various finishes available including #4 finish. Deburring also available,
including edge and vibro- deburring.
Equipment:
- 10-Foot Stroke Sander
- 8-Foot Stroke Sander
- 4-Foot Stroke Sander
- Double Spindle Belt Grinder
- Edge and Vibro Deburring Machines
Painting.
Powder paint available in 10 standard colors; custom colors also available.
Equipment:
- Steam Cleaning Booth: 10' H x 14' W x 16' L
- Batch Paint Booth: 10' H x 14' W x 28' L
- Bake Oven: 10' H x 13' W x 22' L - 500° F
- Overhead Conveyor System
Miscellaneous Equipment.
All necessary factory support equipment
Fleet of delivery vehicles
Overhead cranes
Engineering Department
Software.
Production Control/Administration
Vista by Epicor
CAD
SolidWorks 2001 Plus
Anvil 1000 MD Version 3 (2D Design)
CADKEY 3D Design (99)
SDRC 3D Solid Modeling
CAM Computer-aided Machining
P.E.P. CAD/CAM Software
DP Technologies Esprit
Multi-Punch
Network.
Windows 2000
Communication
ISDN Line
E-mail Address: engineering@idealmfgsolutions.com
Internet Capable (FTP, E-mail, etc.)
